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DRIVING EFFICIENCY IN YOUR BEARING SPEND

In the rigorous landscape of industrial operations, efficiency and longevity of heavy machinery are nonnegotiable. Critical components such as bearings and lubrication are the linchpins in maintaining optimal operational continuity and preventing costly downtimes. However, procurement inefficiencies often lead to unnecessary expenditure and diminished machinery life. Contamination from the relentless operative environment significantly accelerates wear and tear, jeopardizing both productivity and the longevity of equipment and machinery.

RANGE OF BEARINGS

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KG Tapered Roller Bearings

KG Cylindrical Roller Bearings

KG Self-Aligning Ball Bearings

KG Thrust Roller Bearings

KG Spherical Roller Bearings

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Condition Monitoring
KG Ultra Grease
KG Induction heater

RANGE OF BEARINGS

KG Tapered Roller Bearings

KG Cylindrical Roller Bearings

KG Self-Aligning Ball Bearings

KG Thrust Roller Bearings

KG Spherical Roller Bearings

Four-Row Cylindrical Roller Bearings

Four-Row Tapered Roller Bearing

Robust Vibrating Screen Bearings

Double Row Tapered Roller Bearings

Heavy-weight Pillow Blocks

Adapter Sleeves

Plummer Blocks

Condition Monitoring
KG Ultra Grease
KG Induction heater

Engineered TO THE FINEST

  • Made with high-quality GCr15 and GCr15SIMN Steel
  • All parts and components manufactured under a single
    roof for total control
  • Hardness of 58 – 64 HRC, matching OEM requirements
  • Internal geometry matching leading European standards
  • P6 Tolerance or higher

Technical Superiority

  • On the ground application engineering support
  • Process Re-engineering / bearing re-designing
  • Trainings on correct bearings installation and handling

Unparalleled Technical And After Sales Support

  • Prices focused on driving meaningful ROI improvements
    along with local stock with easy access

Beneficial Commercial Terms

Ever-Expanding Product Range

DRIVE DOWN COSTS WHILE GAINING MAXIMUM RELIABILITY

Competitive Pricing And Highest Quality Bearings To Drive Meaningful ROI

Fig. a. KG Ultra offers equal or better quality than economical European bearings within a 0%-20% range, at a price benefit of 20%-30%.

Fig. b. KG Ultra attains near-equivalent quality to Japanese bearings within a 0%-30% range, while offering considerable cost savings of 30%-50%.

Fig. c. KG Ultra offers comparable quality within 0%-40% of Premium European Bearings, with a significant price benefit of 40%-80%.

GAIN A LASTING ADVANTAGE THROUGH KG’S INDUSTRY
LEADING QUALITY ASSURANCE PROGRAM (QAP)

  • All Materials are checked as per T18254 standards
  • The Material report is shared with supplier from the steel manufacturer
  • Inspection at every stage of production:
    • Initial workpiece inspection
    •  Patrol Inspection
    •  Sampling Inspection
    • 100% final inspection
  • Multiple parameters taken into considerations in 30% inspection at KG Lab
    • Dimensional Observations
    • Hardness Rolling Elements
    •  Cage (Type, Color, Thickness)
    •  Burn marks on the raceways/Roller
    • Clearance of the Bearings
    • Visual Inspection for cracks, dents, burring, rust
  • Multiple parameters taken into considerations in 30% inspection at KG Lab
    • Dimensional Observations (Inner bore, outer diameter, width
    • Visual inspection for cracks, dent, burring, rust
  • Regular factory audits to ensure machinery and process upkeep
    • Supplier audit report consists of supplier details, ISO certifications, auditor details etc.
    • Score summary report consists of processes along with its score and rating details

Note: Each stage ensures adherence to quality standards and customer satisfaction.

Why should you choose KG Ultra?

KG Ultra bearings are meticulously designed for precision applications demanding the utmost in accuracy, speed, and rigidity. Engineered for intense, heavy-duty operations, these premium bearings have earned a global reputation for defining excellence in reliability and efficiency. By opting for KG Ultra, you gain access to:

 A complete range of bearings to make your operations more competitive, productive, and profitable:

Focused on improving your total cost of ownership by providing:
  • ISO tolerance class 6 ISO 492, P6, Tighter tolerance than normal
  • Raw material: GCr15, equivalent to AISI 52100 and DIN 100Cr6
  • Component hardness controlled to 58 – 64 HRC
  •  Leading QA systems performing 130% component checking in China and Dubai
  •  Internal geometry matching leading European standards. Large assortments with ISO 5593:2023 dimensions and control
  • All parts and components manufactured under a single roof for total control
Bearing selection is contingent on finding the right balance between cost and life and ensuring that all bearings are fit for purpose. The below graphs on price vs quality between KG Ultra and its alternatives establishes why KG Ultra is the right choice for driving meaningful ROI and dollar savings no matter what you are using today:
Fig. a. KG Ultra offers equal or better quality than economical European bearings within a 0%-20% range, at a price benefit of 20%-30%.
Fig. b. KG Ultra attains near-equivalent quality to Japanese bearings within a 10%-30% range, while offering considerable cost savings of 40%-50%.
Fig. c. KG Ultra offers comparable quality within 20%-40% of Premium European Bearings, with a significant price benefit of 60%-80%.

In association with Dropsa, we enable peak performance of your machinery by ensuring:

  • The accurate lubricant quantity at the exact interval providing precise lubrication amounts, avoiding over or under-lubrication
  • A continuous, automated supply of lubricant, reducing manual testing and human errors
  • Significant savings in repair, failure, and labour costs

We believe that great products deserve great packaging. The new KG Ultra packaging offers:

  • A sleek, innovative, and informative design with a modern look for easy identification
  • Enhanced product protection for shipping and storage, ensuring your shipment arrives in perfect condition
  • Eco-friendly materials demonstrating our dedication to sustainability and reducing our carbon footprint
To receive real-time updates about our company, products, and markets, please engage through our various customer channels:
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