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BULK Filtration AND ITS IMPORTANCE

In today’s volatile business landscape, companies must ensure product longevity and environmental responsibility, all while dealing with low-quality fuel. Contaminated fuel and lubricants are a leading cause of equipment downtime and harmful emissions, resulting in increased costs and reduced equipment lifespan. This contamination can harm injectors and pumps, causing unpredictable filter clogs and costly engine damage.

To optimize equipment performance, reduce emissions, streamline workforce operations, and enhance long-term value of your investment, it is imperative to prioritize the use of clean fuels and lubricants. Bulk filtration emerges as the key solution, effectively improving fuel quality by flushing fuel and removing specified-sized particles and free water.

Benefits Of Bulk Filtration

Maximizes the life of your fuel/oil resulting in direct savings

Maximizes the life of your machines, engines and pumps

Cleaner emissions to improve the air quality and health of your work sites

Reduces chances of shutdowns

Cleans Diesel oil, Hydraulic oil, Lube oil, Gear oil, and Transformer oil

Benefits Of Bulk Filtration

Maximizes the life of your fuel/oil resulting in direct savings

Maximizes the life of your machines, engines and pumps

Reduces chances of shutdowns


Cleans Diesel oil, Hydraulic oil, Lube oil, Gear oil, and Transformer oil

Cleaner emissions to improve the air quality and health of your work sites

Applications

Filters new fluid before putting it into service

Transfers fluid from drums or storage tanks to system reservoirs

Used with fluids such as hydraulic, transmission, gear and lube oils

Removes free water from the system

The KG Filter Cart

Product Feature

Enabling Industry 4.0 With The KG Filter Cart

All KG Filter Carts have optionality to be supplied with digital, connected, laser particle counters. These premium particle counters are integrated with the cart and require no additional effort to install but allow for active, wireless reporting to your browser of choice. This can ensure that carts are being used to the maximum potential and that they are in strong working condition at all times. They also help giving a more accurate indication of when filters need to be replaced and allow to add accessories like flow meter to track liquid passed through the hose. The KG team can also support with monitoring and share updates as and when required. Please reach out to learn more about how KG can help with bringing Industry 4.0 to you!

Product Data Sheet For Oil Viscosities Up To 200 CST

The KG Filtration System is a practical and portable solution for offline filtration, flushing, and fluid transfer. It is suitable for use with both in-plant machinery and mobile equipment to achieve and maintain the appropriate ISO cleanliness levels. With KG Filter Carts, the system can effectively remove 99.95% of abrasive particulates in a single pass. In addition, a Water Absorbing Filter is utilized to eliminate any present water. The system is equipped with a robust vane pump, enabling efficient fluid transfer and filtration.

KEY FEATURES
Frame           
Carbon steel with drip pan at the base
Motor           
220V 50Hz Single Phase (three-phase upon request)
Filter Heads
Single, medium pressure, cast aluminium head (dual head available upon request)
Dimensions
  • Size: 50cm x 53cm x 104cm
  • Weight: 68 kgs
  • Cord Length: 10m
Pump                     
Vane pump; 25/50 LPM flow rate; relief valve
Hoses                      
5m hydraulic hoses (suction and delivery); stainer supplied for pump protecton
Power Panel           
Sealed, protected, waterproof power switch
Measurement Systems
  • Pressure Gauges at each filter
  • Additional smart laser particle counters available on request to check cleanliness levels
Product Description Premium Fittings High Quality Italian Pump Extra Durable Wheels Highly Effective Filtration Integrated Monitoring Online Connectivity
KGFC04
KG Filter Cart with 4μm filter
KGFC07
KG Filter Cart with 7μm filter
KGFC25
KG Filter Cart with 25μm filter
KGFC04E
KG IoT-Enabled Filter Cart with 4μm filter
KGFC07E
KG IoT-Enabled Filter Cart with 7μm filter
KGFC25E
KG IoT-Enabled Filter Cart with 25μm filter
KGFWAP
KG High Low Water Absorption Cart

ADVANTAGES OF KG BULK FILTERS

KG Bulk Filters offer several advantages, including:

Fiber glass media that effectively prevents contamination from entering the system

ß2,000 - ß10,000 vs. industry standards of ß200 only

Single pass filtration that can remove all types of contaminants in one go

The most cost-effective solution available

Bulk Filters
Main Data
Filter Media
Applications
Product Number
Direction Of Flow
Maximum Working pressure
Temperature Range
Media Type
Micron Rating
SHR
536F07 V
Out/In
24 bar
-25°C to +120°C
Fiberglass
β(7μ) ≥
2000
Hydraulic oil
SHR
536F25 V
Out/In
24 bar
-25°C to +120°C
Fiberglass
β(25μ) ≥
2000
Gear oil/engine oil
(high viscous fluids)
SHR
536F04 V
Out/In
24 bar
-25°C to +120°C
Fiberglass
β(4μ) ≥
2000
Diesel/transformer
oil (Low viscous fluid)

Water Absorbing Filters
N° Hifi
Port Size BSP
β 2000
Media
Dimensions
Applications
Height
Outer Dia θ Ext
SNR536AB0 V
1″ 3/4 -12 UN
40
Absorbent
360
117
Removal of free water
N° Hifi
Port Size BSP
β2000
Media
Dimensions
Applications
Height
Outer Dia θ Ext
SNR536AB0 V
1″3/4 -12UN
40
Absorbent
360
117
Removal of free water

Beta ratio (symbolized by ß) is a formula used to calculate the filtration efficiency of a particular fluid filter using base data obtained from multi- pass testing

Analyzing Your Fuel / Oil Contamination Standards

Maintaining a well-defined contamination standard is crucial. The following tables provide guidance on achieving the appropriate cleanliness code:

ISO PARTICLE CLASS STANDARD

ISO 4406 Cleanliness Code
ISO Code
Number
No of Particles per 100 ml
More Than
Up to and including
24
8,000,000
16,000,000
23
4,000,000
8,000,000
22
2,000,000
4,000,000
21
1,000,000
2,000,000
20
500,000
1,000,000
19
250,000
500,000
18
130,000
250,000
17
64,000
130,000
16
32,000
64,000
15
16,000
32,000
14
8,000
16,000
13
4,000
8,000
12
2,000
4,000
11
1,000
2,000
10
500
1000
9
250
500
8
130
250
7
64
130
6
32
64
NAS 1638 Cleanliness Code
Class
Maximum Number of Particles / 100 ml
5-15
15-25
25-50
50-100
>100
00
125
22
4
1
0
0
250
44
8
2
0
1
500
89
16
3
1
2
1000
178
32
6
1
3
2000
356
63
11
2
4
4000
712
126
22
4
5
8000
1425
253
45
8
6
16,000
2850
506
90
16
7
32,000
5700
1012
180
32
8
64000
11400
2025
360
64
9
128000
22800
4050
720
128
10
256000
45600
8100
1440
256
11
512000
91200
16200
2880
512
12
1024000
182400
32400
5760
1024

Analyzing Your Fuel / Oil Contamination Standards

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Maintaining a well-defined contamination standard is crucial. The following tables provide guidance on achieving the appropriate cleanliness code:

ISO PARTICLE CLASS STANDARD

ISO 4406 Cleanliness Code
ISO Code
Number
No of Particles per 100 ml
More Than
Up to and including
24
8,000,000
16,000,000
23
4,000,000
8,000,000
22
2,000,000
4,000,000
21
1,000,000
2,000,000
20
500,000
1,000,000
19
250,000
500,000
18
130,000
250,000
17
64,000
130,000
16
32,000
64,000
15
16,000
32,000
14
8,000
16,000
13
4,000
8,000
12
2,000
4,000
11
1,000
2,000
10
500
1000
9
250
500
8
130
250
7
64
130
6
32
64
NAS 1638 Cleanliness Code
Class
Maximum Number of Particles / 100 ml
5-15
15-25
25-50
50-100
>100
00
125
22
4
1
0
0
250
44
8
2
0
1
500
89
16
3
1
2
1000
178
32
6
1
3
2000
356
63
11
2
4
4000
712
126
22
4
5
8000
1425
253
45
8
6
16,000
2850
506
90
16
7
32,000
5700
1012
180
32
8
64000
11400
2025
360
64
9
128000
22800
4050
720
128
10
256000
45600
8100
1440
256
11
512000
91200
16200
2880
512
12
1024000
182400
32400
5760
1024

NAS To ISO Chart
ISO Code
NAS Class
23/21/18
12
22/20/18
—
22/20/17
11
22/20/16
—
21/19/16
10
20/18/15
9
19/17/14
8
18/16/13
7
17/15/12
—
ISO Code
NAS Class
16/14/12
6
16/14/11
—
15/13/10
5
14/12/09
4
13/11/08
3
12/10/08
2
12/10/07
—
12/10/06
1
ISO Code
NAS Class
23/21/18
12
22/20/18
—
22/20/17
11
22/20/16
—
21/19/16
10
20/18/15
9
19/17/14
8
18/16/13
7
17/15/12
—
16/14/12
6
16/14/11
—
15/13/10
5
14/12/09
4
13/11/08
3
12/10/08
2
12/10/07
—
12/10/06
1

RESOURCES & CATALOGS

KG Filter cart

The KG Filter Cart

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